Rayong Refinery Development

Fluor, in a joint venture with Raytheon Engineers and Constructors, designed and built a $2.2 billion grassroots refinery for the Rayong Refinery Firm (Rayong), a joint venture of Petroleum Authority of Thailand, the Thai Nationwide Oil Company, and Shell International.The refinery venture leveraged engineering and procurement teams in a number of Fluor workplaces world wide to fulfill the fast-observe development schedule, completing the undertaking forward of schedule and beneath price range.The project was awarded Thailand’s National Safety Award for development.

Client’s Challenge
In response to Thailand’s speedy economic enlargement and the region’s elevated want for more petroleum products, the Royal Thai Authorities asked Rayong to build a new 145,000-barrels-per-day refinery. When the refinery was completed in 1996, it was producing a full vary of excessive-quality refined gasoline merchandise and was probably the most technologically advanced amenities in the world.

The refinery was situated on a 280-acre industrial site, bounded on three sides by water.

The owner established an aggressive 39-month construction schedule.

To meet the fast-monitor building schedule, engineering and procurement had been carried out concurrently in Fluor workplaces in the Netherlands, California, and Thailand. The venture team literally labored across the clock using a dedicated electronic community.

The usage of 3D CAD offered expedient design opinions, on-line requisitioning of bulk materials, and such a highly accurate design that area rework was essentially eliminated.

Fluor used its built-in project execution system for materials management and price and schedule management, leading to the flexibility to access rapidly giant quantities of data, while providing accurate procurement analysis. Use of this correct forecasting system minimized surplus materials and facilitated detailed planning of development.

The Fluor-Raytheon staff used intensive coordination, detailed scheduling, properly deliberate non permanent facilities, superior automation, and integrated pc networking to monitor the project schedule and achieve undertaking success.

By working around the clock in multiple worldwide workplaces, the Fluor-Raytheon group was in a position to deliver the 145,000-barrels-per-day refinery on line five months forward of schedule and under funds. Using superior pc networks and design tools, the staff essentially eradicated subject rework during construction.

Fluor-Raytheon also achieved an enviable safety file throughout construction. With more than 14,000 native craft workers at peak, the project boasted a lost-time frequency price 40 instances better than the U.S. construction trade common. Thought of the safest building site in Thailand, the venture was awarded the nation’s Nationwide Safety Award for development.

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